Steel / Aluminum Roll Forming Equipment With PLC Control System AIA-1 manufacturer from China Wuxi shenghong machinery co.,ltd

Steel / Aluminum Roll Forming Equipment With PLC Control System

Place of Origin:

Guangdong, China (Mainland)


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Product Detail

Model No.: AIA-1

Steel / Aluminum Roll Forming Equipment With PLC Control System

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Steel / Aluminum Roll Forming Equipment With PLC Control System

1. Components of Roll Shutter Door Forming Machine

The roll forming machine consists of manual uncoiler, infeed guide, fixed position driven forming stations,

rectifying device, cutting equipment, hydraulic station, control console, and manual unload product run out table.

2. Technical Parameters

Material specification	Aluminum, galvalume, galvanized and pre-painted galvanized steel.
Thickness	0.3 mm to 0.7mm.
Main motor power	4 kw.
Hydraulic station power	3 kw.
Feeding width	Depends on the model of profile.
Yield stress	235Mpa(33KSI) ~ 345Mpa (50KSI).
Roll forming Speed	12 m / minute.
Cutting Tolerance	+/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm).
Manual Uncoiler	Max. Capacity: 3000kgs.
Coil inner diameter	508mm.
Voltage	As per customer’s request.
Numbers of stands	12 stands / stations/pairs for each roll forming system.
Type of cutting	Roll-formed and length-set profile cutting.

3. Material of Main Equipment

Roller Material	High grade No.45 forged steel, coated with hard chrome.
Active Shaft Material	High grade No.45 carbon wrought steel, which can improve the integrated mechanic feature of the shaft.
Electric Elements	PLC control panel, transducer imported from Mitsubishi of Japan. Other elements are from famous suppliers of China.
Cutter blades	Cr12 mould steel with quenched treatment.

4. Process sketch

Uncoiling the sheet --- Infeed guiding --- Roll forming --- Rectifying the straightness ---

--- Measure length --- Cutting the panel --- panels to the supporter (option: automatic stacker)

Components and Function

Coil Feeding Equipment Consists of one uncoiler with capacity of 3000kgs and its base. The mandrel can expand or shrink. With separate button to make the mandrel roll.

Guiding Equipment Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment.

Roll forming system The main frame of machine is welded separately and the outside wall is connected by screw after being roto-blasted on the surface. The rollers with quenched treatment after being machined by the exact machining tool.

Hydraulic Station Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.

PLC Control Panel Main parts imported from Mitsubishi. The operation is easy and steady and can be choose operation by manual or automatically.

Introduction of cold Roll Forming Machine

Roofing tile forming machine including: feeding, guiding, roll forming,cutting, hydraulic station, control station and run out tableCold Roll forming machinery consists of uncoiler and its base, coil sheet
guiding equipment, film covered device, roll forming system, post-cutting equipment,
hydraulic station, controlling system, supporter table.

The machine is full-automatically controlled by PLC, the whole hydraulic transmission, drive hydraulic oil jar carry out and shear through center pump station towards the hole, hydraulic pressure Motortransmit power as main transmission. it' s reliable to operate steadily by hydraulic pressure, shear towards hole precision geometry form rule of the notch. Its hydraulic pressure transmission,to set correct and fit.

The cold roll forming machine can produce many types of Roof tiles, wall panels, frame profiles.The whole line mainly consists of uncoiler and its base, coil sheet flattening equipment, punching equipment , pre-cutting equipment, C-shape forming system, hydraulic station, and PLC controlling system

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